What are the injection molding parts for new energy vehicles?

What are the injection molding parts for new energy vehicles?

The injection molding parts of new energy vehicles are very many, covering all parts of the vehicle. There are mainly the following 10 types of injection molding parts for new energy vehicles:

(1) Battery boxes and battery modules: These components are the core parts of new energy vehicles because they store and supply the electrical energy required by the vehicle. The battery box is usually made of high-strength plastic such as ABS and PC, while the battery module is composed of multiple battery cells, each of which contains one or more battery cells.

(2) Controller box: The controller box is an important part of the new energy vehicle, which integrates the vehicle’s control circuit and various sensors. The controller box is usually made of plastic materials with high heat resistance, high cold resistance, flame retardant, environmental protection and other characteristics, such as PA66, PC, etc.

(3) Motor housing: motor housing is an important part of new energy vehicles, it is used to protect the motor and make it stable operation. Motor housing is usually made of aluminum alloy, cast iron and other materials, but there are also some plastic injection molding.

(4) Charging port: Charging port is a component used for charging in new energy vehicles, which is usually made of plastic injection molding. The design of the charging port needs to take into account factors such as charging speed, charging stability, water and dust resistance.

(5) Radiator grille: Radiator grille is an important part for heat dissipation in new energy vehicles, which is usually made of plastic injection molding. Radiator grille needs to have ventilation, heat dissipation, waterproof, dust and other functions to ensure the stable operation of the vehicle.

(6) Body parts: there are also many body parts of new energy vehicles, such as body shells, doors, Windows, seats, etc. These parts are usually made of high-strength, high-stiffness, lightweight plastic materials, such as ABS, PC, PA, etc.

(7) Interior trim: Interior trim includes instrument panel, center console, seat, door inner panel, etc. These components not only need to meet functional requirements, but also meet ergonomic and aesthetic requirements. It is usually made of plastic materials with good surface quality and high durability.

(8) Seat parts: Seat adjusters, seat brackets, seat adjustment buttons and other seat-related parts are usually manufactured using injection molding processes.

(9) Air conditioning vents: The air conditioning vents in the car can also be injection molded parts to control air flow and temperature.

(10) Storage boxes, cup holders and storage bags: Storage devices in the car are usually injection molded parts for storing items.

In addition to the spare parts listed above, there are many other injection molded spare parts for new energy vehicles, such as door handles, roof antenna bases, wheel covers, front and rear bumpers and body trim parts. The design and manufacture of these parts need to take into account the performance, safety, environmental protection and other aspects of the vehicle.